Smart X-Ray Counting Equipment with High Accuracy and Easy Operation
Product Overview
Advanced X-ray counting equipment designed for precision component counting with exceptional accuracy and user-friendly operation.
Key Advantages
- 80kV closed type X-ray tube for longer lifetime and maintenance-free operation
- 17" Super definition digital flat panel detector (FPD)
- Ultrafast counting: four 7" reels or one 15" (380mm) reel in less than 10 seconds
- Supports maximum 17" (430mm) reel or tray with moisture barrier bag
- Automatic code scanning and counting with label printing when reel is removed
- No mode switching required between single/multi reel operations
- Work order number function with counting record query and statistics
- Permanently updated AI deep learning algorithm with MES, ERP, WMS integration
Working Principle
The system utilizes a microfocus X-ray tube to generate radiation that penetrates SMD components on reels. A high-resolution flat panel detector captures raw images, which are processed by an industrial PC with AI deep learning for automatic counting and analysis. Results are displayed on a 24-inch LCD monitor, with full radiation shielding ensuring safe operation.
Equipment Specifications
X-ray Source
| Parameter |
Specification |
| Type |
Closed, microfocus |
| Max Tube Voltage |
80kV |
| Max Tube Current |
700μA |
| Focal Spot Size |
30μm |
Flat Panel Detector
| Parameter |
Specification |
| Type |
Super definition digital FPD |
| Effective Area |
430mm × 430mm |
| Pixel Size |
139μm |
| Resolution |
3072 × 3072 |
Reel/Tray Counting
| Parameter |
Specification |
| Max Size |
17" (430mm) |
| Max Thickness |
88mm |
| Min Parts Size |
01005 |
| Speed |
7-10 seconds |
| Accuracy |
01005 ≥ 99.98%, 0201 & above ≥ 99.99% |
Equipment
| Parameter |
Specification |
| Dimensions |
1000mm (L) × 1300mm (W) × 1820mm (H) |
| Weight |
500kg |
| Power Supply |
AC110-220V 50/60HZ |
| Max Power |
800W |
| Industrial PC |
I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Displayer |
24" HDMI LCD |
Additional Functions
Auto Code Scanning
Barcode and QR code recognition
Label Printing
Prints corresponding label when user takes out a reel
Counting Record
Inquiry by time range, work order number
Management System Connection
MES, ERP, WMS etc.
Mode Switching
No need to switch single/multi reel mode
Work Order No.
Support work order number recording
Safety Features
Radiation Leakage
No leakage detected
Back Door Safety Interlock
X-ray tube powers off immediately when accessed
Anti-pinch
Safety light curtain covers entire drawer, stops immediately when obstruction detected
Emergency Stop
Located at front operation position, press to power off
Artificial Intelligence Deep Learning Algorithm
Our counting software utilizes a powerful artificial intelligence deep learning algorithm that automatically identifies components and applies appropriate algorithms without manual binding. The AI learns from counted component data including:
- Aspect ratio analysis
- Angle measurement of each component corner
- Slope calculation between components from inside to outside
- Deformation analysis of component images from inside to outside
As component counting increases, results become progressively more accurate. The system easily handles similar components or larger trays with enhanced precision over time.
Cloud Database Integration
Every Wellman X-ray counter connects to our cloud database, automatically uploading machine data and images while downloading the latest database updates. Our engineers continuously optimize algorithms based on collected data, providing regular cloud database updates for all customers.
Over time, counting accuracy approaches 100% with expanding component type coverage. When counting new components, if data exists in our database, the software directly accesses it, delivering higher efficiency, accuracy, and coverage.
Speed and Accuracy Performance
Current counting performance for different reels and components is as follows, with continuous algorithm updates boosting speed and accuracy further:
| Reel Size |
Parts Size |
Quantity |
Accuracy |
Speed |
| 7" (180mm) |
01005 |
40000 |
99.98% |
9-10s |
| 7" (180mm) |
0201 |
20000 |
99.99% |
8-9s |
| 7" (180mm) |
0402 |
10000 |
99.99% |
7-8s |
| 7" (180mm) |
0603 |
5000 |
99.99% |
7-8s |
| 10" (254mm) |
1206 |
5000 |
99.99% |
7-8s |
| 15" (380mm) |
1206 |
10000 |
99.99% |
7-8s |
Typical Applications
Full reels, small quantities, overlapped chips, tall components, scattered chips
Sample Images
