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Fully Automatic X-ray counter for SMD tray efficient counting with 99.99% accuracy

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Fully Automatic X-ray counter for SMD tray efficient counting with 99.99% accuracy

Brand Name : WELLMAN

Model Number : IL-1000

Certification : CE,ISO9001,FDA

Place of Origin : China

Payment Terms : T/T

Delivery Time : 7 work days

Packaging Details : Wooden case

MOQ : 1

Supply Ability : Worldwide supply

Counting accuracy : 99.9%

X-ray leakage : ≤1 μ SV/h

Counting speed : 7-10S/Reel

Max tube voltage : 90kv, 110kv, 130kv

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Automatic X-ray Counter Machine for SMD Reel and Tray Counting
Key Advantages
  • High-performance hardware: 80kV long-life maintenance-free X-ray tube with 17" super definition FPD
  • Efficient unmanned operation: 12s/reel ultrafast counting plus AGV docking
  • Wide compatibility: Fits max 17" (430mm) reels/trays with moisture barrier bags
  • Intelligent system integration: Free updated AI algorithm compatible with MES/ERP/WMS and other systems
Working Principle

Utilizes microfocus X-ray penetration combined with AI deep learning algorithms to achieve non-destructive, automatic, high-speed counting of SMD reels and trays without unpacking.

Fully Automatic X-ray counter for SMD tray efficient counting with 99.99% accuracy Fully Automatic X-ray counter for SMD tray efficient counting with 99.99% accuracy
Hardware Specifications
X-ray Source
TypeMicrofocus
Max tube voltage80kV
Max tube current700μA
Focal spot size30μm
Flat Panel Detector
TypeSuper definition digital FPD
Effective area430mm × 430mm
Pixel size139μm
Resolution3072 × 3072
Reel/Tray Counting
Max sizeAuto mode 15" (380mm), manual mode 17" (430mm)
Max thicknessAuto mode 50mm, Manual mode 80mm
Min parts size01005
Speed12-15s
Accuracy01005 ≥ 99.98%, 0201 & above ≥ 99.99%
Media typeReel materials, tray materials with moisture-proof bag
Equipment
Dimensions2700mm (L) × 1400mm (W) × 1900mm (H)
Weight3000kg
Power supplyAC110-220V 50/60HZ
Max power4800W
Industrial PCI7 CPU, 16G RAM, 256G SSD+4T HDD
Displayer24" HDMI LCD
Management system connectionMES, ERP, etc.
Workflow
LoadingAfter the reel vehicle is pushed in, the manipulator automatically loads, supporting 7 to 15 inches of reel
Max loading quantity200 reels (7" with 8mm thickness)
Barcode scanningCan scan barcode, QR code
Reel transferAutomatic belt transfer
LabellingAutomatically print and paste labels after counting, and upload data automatically
UnloadingThe manipulator automatically put into the reel vehicle
Safety Features
Radiation leakageNo leakage, international standard: ≤1μSv/h
Back door safety interlockOnce users open the back door, X-ray tube will power off immediately
Emergency stopIn front of the operation position, press to power off
Speed and Accuracy Performance
Reel size Parts size Quantity Accuracy Speed
7" (180mm) 01005 40000 99.98% 14-15s
7" (180mm) 0201 10000 99.99% 13-15s
7" (180mm) 0402 10000 99.99% 13-15s
7" (180mm) 0603 5000 99.99% 12-15s
10" (254mm) 1206 5000 99.99% 12-15s
15" (380mm) 1206 10000 99.99% 12-15s
Artificial Intelligence Deep Learning Algorithm

Our counting software utilizes a powerful artificial intelligence deep learning algorithm that automatically identifies components and applies appropriate algorithms without manual binding. The system learns from counted component data including:

  • Aspect ratio
  • The angle of each corner of the component
  • Slope between components from inside to outside
  • Deformation of component images from the inside to the outside

As the number of components counted increases, the results become progressively more accurate. This enables efficient handling of similar components or larger trays with ease.

Fully Automatic X-ray counter for SMD tray efficient counting with 99.99% accuracy
Cloud Database Integration

Every Wellman X-ray counter connects to our cloud database, automatically uploading machine data and images while downloading the latest database updates.

Our engineers continuously optimize algorithms based on data collected from each machine, regularly updating the database with improved performance and expanded component type coverage.

Fully Automatic X-ray counter for SMD tray efficient counting with 99.99% accuracy

Over time, counting accuracy approaches 100% with increasingly wider component type coverage. When encountering new components, our software can directly access stored database data, delivering higher efficiency, accuracy, and coverage.

Sample Images
Fully Automatic X-ray counter for SMD tray efficient counting with 99.99% accuracy Fully Automatic X-ray counter for SMD tray efficient counting with 99.99% accuracy Fully Automatic X-ray counter for SMD tray efficient counting with 99.99% accuracy Fully Automatic X-ray counter for SMD tray efficient counting with 99.99% accuracy Fully Automatic X-ray counter for SMD tray efficient counting with 99.99% accuracy Fully Automatic X-ray counter for SMD tray efficient counting with 99.99% accuracy

Quality Fully Automatic X-ray counter for SMD tray efficient counting with 99.99% accuracy for sale

Fully Automatic X-ray counter for SMD tray efficient counting with 99.99% accuracy Images

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