X Ray Parts Counter For SMT Electronics Component Inventory Checking

The Wellman X-ray Counter XC-01 is an advanced X-ray parts counter engineered for SMT electronic component reel management. Featuring continuously updated AI algorithms, it delivers comprehensive compatibility with MES, ERP, and WMS systems for streamlined factory inventory control.

• Work-order enabled counting system supporting record lookup and data statistics
• 80kV sealed X-ray tube featuring long service life and maintenance-free construction
• 17-inch ultra-high-resolution digital flat panel detector (FPD)
• Ultra-fast counting capability: processes four 7-inch reels or one 15-inch (380 mm) reel in under 10 seconds
• Accommodates a maximum 17" (430 mm) reel or tray with moisture barrier bag
• AI deep-learning algorithm with ongoing free lifetime updates
• Seamless connectivity with MES, ERP, WMS, and other factory management platforms
• Simultaneous barcode scanning and component counting with automatic label printout
• Auto-detects working modes, eliminating manual switching between single-reel and multi-reel operations

The counting software adopts a robust AI deep-learning algorithm to automatically recognize electronic components, with no need for pre-binding components to dedicated algorithms. The system learns from counted component datasets, covering image deformation characteristics, corner angle metrics, aspect-ratio analysis, and gradient slope between components.

As counting operations increase, the system becomes progressively more accurate, enabling efficient handling of similar components or larger trays with consistent precision.

AI deep-learning algorithm visualization demonstrating component pattern recognition

Every Wellman X-ray counter connects to our cloud database, automatically uploading operational data and images while downloading the latest algorithm updates. Our engineering team continuously refines algorithms based on aggregated machine data, regularly pushing enhancements to all connected systems.

This cloud-based approach ensures continuous improvement in counting accuracy and component type coverage. When encountering new components, the system can immediately access relevant data from our global database for optimal efficiency and precision.

Cloud database architecture showing data flow between X-ray counters and the central system